{"id":29996,"date":"2021-10-10T11:31:26","date_gmt":"2021-10-10T09:31:26","guid":{"rendered":"https:\/\/teknow.ehlers-kohfeld.de\/methode\/laser-cutting\/"},"modified":"2021-10-20T19:00:06","modified_gmt":"2021-10-20T17:00:06","slug":"laser-cutting","status":"publish","type":"methode","link":"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/","title":{"rendered":"Laser cutting"},"content":{"rendered":"\n<p><strong>Laser cutting<\/strong> is a metalworking process. It is available for sheets from 0.5 mm to 12 mm (aluminum) or up to 25 mm (steel) thickness. The size of the sheet metal is up to 1.5 x 3 m. The workpieces are cut from the sheet by a focused laser beam. In addition, a process gas (nitrogen or oxygen) is used, which protects the optics and blows the molten material out of the kerf. Most steels use oxygen as the process gas. An oxide layer is created on the cut edges, which has to be removed for some subsequent steps. In the case of stainless steels, galvanized steels and aluminum, nitrogen is used to blow out the kerf. The cut edge then does not oxidize. The <strong>price<\/strong> for a workpiece is made up of a share for the cutting time (depending on the material, thickness, cutting length, number of grooves), the material price and the fixed costs. If there are several identical workpieces, the fixed costs are only incurred once, i.e. the price per workpiece decreases considerably, depending on the geometry.         <\/p>\n\n\n\n<p><strong>Laser inscriptions<\/strong> are created by tracing contours with a low beam power. A tarnish engraving is formed through oxidation of the metallic surface: a colored, mostly brown, layer. This technology can be used to make markings for further processing steps in your own workshop, such as punch marks or assembly marks, as well as lettering or identification of the parts. Laser engravings are waterproof, smudge-proof and permanent, but there are no recessed structures, so they cannot be felt.   <\/p>\n\n\n\n<p><strong>Production examples<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-gallery columns-3 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Scheibe-VA-1024x683.jpg\" alt=\"\" data-id=\"30099\" data-full-url=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Scheibe-VA.jpg\" data-link=\"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/scheibe-va-2\/\" class=\"wp-image-30099\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Scheibe-VA-1024x683.jpg 1024w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Scheibe-VA-300x200.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Scheibe-VA-768x512.jpg 768w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Scheibe-VA-930x620.jpg 930w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Scheibe-VA.jpg 1368w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"blocks-gallery-item__caption\">Stainless Steel 12 mm Disc<\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Hebel-VA-1024x683.jpg\" alt=\"\" data-id=\"30101\" data-full-url=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Hebel-VA.jpg\" data-link=\"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/hebel-va-2\/\" class=\"wp-image-30101\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Hebel-VA-1024x683.jpg 1024w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Hebel-VA-300x200.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Hebel-VA-768x512.jpg 768w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Hebel-VA-930x620.jpg 930w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/Hebel-VA.jpg 1368w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"blocks-gallery-item__caption\">Aluminum lever<\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/1-Grillrost-1024x683.jpg\" alt=\"\" data-id=\"30103\" data-full-url=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/1-Grillrost.jpg\" data-link=\"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/1-grillrost-2\/\" class=\"wp-image-30103\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/1-Grillrost-1024x683.jpg 1024w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/1-Grillrost-300x200.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/1-Grillrost-768x512.jpg 768w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/1-Grillrost-930x620.jpg 930w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/1-Grillrost.jpg 1368w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"blocks-gallery-item__caption\">Grill grate Stainless 2 mm<\/figcaption><\/figure><\/li><\/ul><\/figure>\n\n\n\n<p>The formation of burrs and roughness of the <strong>cut edges<\/strong> increase with the sheet thickness, see the following pictures of the non-reworked edges. From a thickness of 2.0 mm, the cut parts are deburred by us in order to avoid injuries on sharp edges. <\/p>\n\n\n\n<p><strong>Images of the cut edges and laser inscriptions<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-gallery columns-3 is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"530\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/4-Schnittkante-VA-18-mm-Ferrum-1024x530.jpg\" alt=\"\" data-id=\"30113\" data-full-url=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/4-Schnittkante-VA-18-mm-Ferrum.jpg\" data-link=\"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/4-schnittkante-va-18-mm-ferrum-2\/\" class=\"wp-image-30113\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/4-Schnittkante-VA-18-mm-Ferrum-1024x530.jpg 1024w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/4-Schnittkante-VA-18-mm-Ferrum-300x155.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/4-Schnittkante-VA-18-mm-Ferrum-768x397.jpg 768w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/4-Schnittkante-VA-18-mm-Ferrum.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"blocks-gallery-item__caption\">Cut edge Stainless 5 mm<\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"414\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/5-Schnittkante-Alu-12-mm-Ferrum.jpg\" alt=\"\" data-id=\"30115\" data-full-url=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/5-Schnittkante-Alu-12-mm-Ferrum.jpg\" data-link=\"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/5-schnittkante-alu-12-mm-ferrum-2\/\" class=\"wp-image-30115\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/5-Schnittkante-Alu-12-mm-Ferrum.jpg 800w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/5-Schnittkante-Alu-12-mm-Ferrum-300x155.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/5-Schnittkante-Alu-12-mm-Ferrum-768x397.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><figcaption class=\"blocks-gallery-item__caption\">Cut edge Aluminum 12 mm<\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"795\" height=\"412\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/6-Schnittkante-Stahl-12-mm-Ferrum.jpg\" alt=\"\" data-id=\"30117\" data-full-url=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/6-Schnittkante-Stahl-12-mm-Ferrum.jpg\" data-link=\"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/6-schnittkante-stahl-12-mm-ferrum-2\/\" class=\"wp-image-30117\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/6-Schnittkante-Stahl-12-mm-Ferrum.jpg 795w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/6-Schnittkante-Stahl-12-mm-Ferrum-300x155.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/6-Schnittkante-Stahl-12-mm-Ferrum-768x398.jpg 768w\" sizes=\"auto, (max-width: 795px) 100vw, 795px\" \/><figcaption class=\"blocks-gallery-item__caption\"> Cut edge Steel 12 mm <\/figcaption><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"414\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/3-Schnittkante-VA-12-mm-Ferrum.jpg\" alt=\"\" data-id=\"30111\" data-full-url=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/3-Schnittkante-VA-12-mm-Ferrum.jpg\" data-link=\"https:\/\/www.teknow.de\/en\/methode\/laser-cutting\/3-schnittkante-va-12-mm-ferrum-2\/\" class=\"wp-image-30111\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/3-Schnittkante-VA-12-mm-Ferrum.jpg 800w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/3-Schnittkante-VA-12-mm-Ferrum-300x155.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/3-Schnittkante-VA-12-mm-Ferrum-768x397.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><figcaption class=\"blocks-gallery-item__caption\"> Cut edge Stainless steel 12 mm <\/figcaption><\/figure><\/li><\/ul><\/figure>\n\n\n\n<p><strong>Procedure<\/strong><\/p>\n\n\n\n<p>Create a new workpiece, select &#8220;laser cutting&#8221; as the method, the material and the thickness.<br>You draw the workpiece in the teknow Designer. White lines indicate the outer contour or openings. Yellow lines are interpreted as engraving lines. You can use the wizard to check that all design rules have been followed. The price for a single workpiece will be displayed after you have closed the designer. We create a production file from your drawing. We manufacture according to DIN ISO 2768-m \/ EN ISO 9013-342.      <\/p>\n\n\n\n<p><strong>Advantages of the procedure<\/strong><\/p>\n\n\n\n<p>\u2022 No tool costs<br>\u2022 Individual parts possible<br>\u2022 short production time<br>\u2022 High precision<br>\u2022 fine structures can be produced<br>\u2022 flexible geometry can be produced<br>\u2022 Parts can be labeled immediately<br>\u2022 Parts are free of burrs<\/p>\n\n\n\n<p><strong>Design rules<\/strong><\/p>\n\n\n\n<p>The smallest hole diameter must be at least equal to the selected material thickness, the smallest web width equal to twice the selected material thickness. Here, too, the wizard provides appropriate information (marked as a warning). If all rules are observed, the production takes place with tolerances according to DIN ISO 2768-m \/ EN ISO 9013-342.  <br>The warnings can be ignored. As a rule, the results are acceptable (e.g. slightly smaller holes), but we cannot guarantee compliance with DIN ISO 2768-m \/ EN ISO 9013-342 at these points. <br>The metal sheets are mostly 300 x 150 cm\u00b2, larger workpieces lead to an error message.<\/p>\n\n\n\n<p><strong>Materials<\/strong><\/p>\n\n\n\n<p><strong>Aluminum<\/strong><\/p>\n\n\n\n<p>AlMg3 (3.3535): Standard aluminum alloy for medium loads. Can be edged and welded very well. Corrosion-resistant, even against sea water. To choose from the strengths 1.0; 1.5; 2.0; 2.5 3; 4; 5; 6; 8th; 10 and 12 mm.   <\/p>\n\n\n\n<p><strong>Steel<\/strong><\/p>\n\n\n\n<p>DC01 (1.0330) is a thin sheet in the range 1.0 &#8211; 3.0 mm (from 4 mm S235JR), for general applications, cold-rolled and oiled.<br>To choose from the strengths 1.0; 1.5; 2.0; 2.5 and 3.0 mm.<\/p>\n\n\n\n<p>S235JR (1.0038, ST 37-2) is an unalloyed, inexpensive standard structural steel for general applications. Rust protection is required outdoors. DC01 is used with a thickness of less than 4 mm.  <br>To choose from in the strengths 4; 5; 6; 8th; 10; 12; 15; 18; 20 and 25 mm.<\/p>\n\n\n\n<p>S355J2G3 (1.0570, ST 52-3) is an unalloyed, stronger standard structural steel for general applications. Very easy to weld. Rust protection is required outdoors.  <br>To choose from the strengths 1.0; 1.5; 2.0; 2.5 3; 4; 5; 6; 8th; 10; 12; 15; 18; 20 and 25 mm.<\/p>\n\n\n\n<p>DX51 (1.0226) is a sendzimir galvanized sheet steel, very easy to form, zinc coating approx. 275 g \/ m\u00b2, layer thickness approx. 20 \u00b5m. Cut edges must be protected. <br>To choose from the strengths 1.0; 1.5; 2.0; 2.5 and 3.0 mm.<\/p>\n\n\n\n<p><strong>Stainless Steel<\/strong><\/p>\n\n\n\n<p>X5CrNi18-10 (1.4301, V2A) is the standard quality of chrome-nickel steels, easy to weld, easy to polish, very corrosion-resistant to environmental influences, except seawater.<br>To choose from the strengths 1.0; 1.5; 2.0; 2.5 3; 4; 5; 6; 8th; 10; 12; 15; 18 and 20 mm.<\/p>\n\n\n\n<p>X6CrNiMoTi17-12-2 (1.4571, V4A) is a stainless steel with good strength at high temperatures, easy to weld, easy to polish, very corrosion-resistant to environmental influences, including seawater.<br>To choose from the strengths 1.0; 1.5; 2.0; 2.5 3; 4; 5; 6; 8th; 10; 12; 15; 18 and 20 mm.<\/p>\n\n\n\n<p><strong>Finally a look into the production:<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"530\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/04\/1-Werkstatt_Ferrum-1024x530.jpg\" alt=\"\" class=\"wp-image-30093\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/04\/1-Werkstatt_Ferrum-1024x530.jpg 1024w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/04\/1-Werkstatt_Ferrum-300x155.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/04\/1-Werkstatt_Ferrum-768x397.jpg 768w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/04\/1-Werkstatt_Ferrum.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The sheet metal is cut with the laser cutting machine at the front left, the sheet metal store at the rear left, and the press brakes at the rear right.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"530\" src=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/2-Laser_Ferrum-1024x530.jpg\" alt=\"\" class=\"wp-image-30095\" srcset=\"https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/2-Laser_Ferrum-1024x530.jpg 1024w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/2-Laser_Ferrum-300x155.jpg 300w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/2-Laser_Ferrum-768x397.jpg 768w, https:\/\/www.teknow.de\/wp-content\/uploads\/2021\/10\/2-Laser_Ferrum.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The inside of the laser cutting machine: this is where the sheets are cut.<\/p>\n","protected":false},"featured_media":28017,"template":"","format":"standard","meta":{"_coblocks_attr":"","_coblocks_dimensions":"","_coblocks_responsive_height":"","_coblocks_accordion_ie_support":"","_wp_applaud_exclude":false,"neve_meta_sidebar":"","neve_meta_container":"","neve_meta_enable_content_width":"","neve_meta_content_width":0,"neve_meta_title_alignment":"","neve_meta_author_avatar":"","neve_post_elements_order":"","neve_meta_disable_header":"","neve_meta_disable_footer":"","neve_meta_disable_title":"","neve_meta_reading_time":"","_themeisle_gutenberg_block_has_review":false,"footnotes":""},"class_list":["post-29996","methode","type-methode","status-publish","format-standard","has-post-thumbnail","hentry"],"meta_box":{"method_format":[],"method_material":[],"method_art":[],"method_images":[]},"_links":{"self":[{"href":"https:\/\/www.teknow.de\/en\/wp-json\/wp\/v2\/methode\/29996","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.teknow.de\/en\/wp-json\/wp\/v2\/methode"}],"about":[{"href":"https:\/\/www.teknow.de\/en\/wp-json\/wp\/v2\/types\/methode"}],"version-history":[{"count":5,"href":"https:\/\/www.teknow.de\/en\/wp-json\/wp\/v2\/methode\/29996\/revisions"}],"predecessor-version":[{"id":33577,"href":"https:\/\/www.teknow.de\/en\/wp-json\/wp\/v2\/methode\/29996\/revisions\/33577"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.teknow.de\/en\/wp-json\/wp\/v2\/media\/28017"}],"wp:attachment":[{"href":"https:\/\/www.teknow.de\/en\/wp-json\/wp\/v2\/media?parent=29996"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}